RCBO

JCR2-63 2 Pole RCBO for EV Charger 10kA Differential circuit breaker 1P+N

The JCR2-63 RCBO (Residual Current Circuit Breaker with Overload Protection) is versatile and can be used in a variety of environments including consumer installations or distribution boards in industry, commercial, high-rise buildings and residential buildings. Due to their advanced features and functionality, they are particularly suitable for electric vehicle installations.

In addition to being suitable for a variety of applications, these RCBOs are designed with safety in mind. Its unique design is electromagnetic, with residual current protection, overload and short circuit protection and a high breaking capacity of 10kA. They are rated up to 63A, are available in 6A to 63A options, and are available with B-curve or C-trip curves to meet different needs.

In addition, these RCBOs offer flexible trip sensitivity options of 30mA, 100mA and 300mA. They are available in Type A or AC configurations and have dual handles for controlling the MCB and RCD. Bipolar switching capability ensures complete isolation of faulty circuits, while neutral pole switching significantly reduces installation and commissioning test time.

Compliant with IEC 61009-1 and EN61009-1 standards, these RCBOs provide comprehensive solutions for circuit protection and safety in a variety of applications.

Product Details

Introduction

As the number of residential facilities continues to grow, the need for enhanced security measures becomes increasingly important. Our Type A JCR2-63 RCBO is designed to meet this need by detecting DC fault current, making residential electricity safer, especially where electric vehicles are installed. Furthermore, it is ideally suited for PME fault protection or PEN LOSS consumer equipment, providing comprehensive protection for a variety of applications.

The JCR2-63 RCBO is a high-quality combination of residual current circuit breaker and miniature circuit breaker, featuring line voltage dependent tripping and multiple rated tripping currents. Its built-in electronics precisely monitor the current flow and thus detect critical residual currents. This feature is essential to protect circuits and prevent potential hazards.

This RCBO is an important safety measure to protect the circuit. As a current sensing device, it can automatically measure and disconnect the circuit when a fault occurs or the current exceeds the rated sensitivity. This technology ensures that circuits are automatically disconnected in the event of overload, thus preventing damage to the network and connected devices.

The JCR2-63 RCBO is available in Type A and AC configurations to provide a variety of applications. Type A ensures residual AC and pulsating DC current tripping, making it an ideal safety protection device for electric vehicle chargers. The AC type, on the other hand, is suitable for general use, detects and responds to AC sine waves, and is often used as a standard safety measure in residential installations.

JCR2-63 RCBO is a combination of RCD and MCB providing leakage and overcurrent protection in a single device. It is rated up to 63A, with options ranging from 6A to 63A, and trip sensitivities of 30mA and 100mA. The device is available with B or C trip curves, with B-curve devices designed to trip between 3 and 5 times full load current, making them suitable for domestic and light commercial applications. Meanwhile, C-curve devices are designed to trip between 5 and 10 times full load current, making them the first choice for commercial and industrial applications where surges are expected.

Product Description

2-Pole-RCBO-With-Switched-Live-and-Neutral-6kA-JCR2-63-21r94

Main Features

● Electromagnetic type: RCBO adopts electromagnetic type, which works efficiently and reliably, and provides effective protection against electrical faults and overloads.

● Leakage protection: Provide comprehensive leakage protection to prevent potential electrical hazards and ensure the safety of the electrical system.

● Overload and short-circuit protection: Provides powerful overload and short-circuit protection to prevent damage to electrical systems and connected equipment.

● Non-line/load-sensitive: RCBO is non-line/load-sensitive, providing consistent and reliable performance regardless of line or load conditions.

● Breaking capacity up to 10kA: RCBO has a high breaking capacity up to 10kA, which can effectively break fault current and minimize potential damage to the electrical system.

● Rated current up to 63A: Provides a variety of rated currents from 6A to 63A, which can be flexibly adapted to various electrical applications and requirements.

● Provide Type B and Type C tripping curves: Provide the flexibility of Type B and Type C tripping curves to meet different application requirements and ensure accurate tripping characteristics.

● Trip sensitivity: 30mA, 100mA, 300mA: Trip sensitivity is adjustable and can be customized according to specific needs to ensure accurate fault detection.

● Available in Type A or AC: Offers a choice between Type A and AC configurations, providing versatility for different applications and electrical systems.

● True Bipolar Breaking in Dual Module RCBO: Ensures complete disconnection of live and neutral conductors in the event of a fault current condition or overload, thereby enhancing safety and protection.

● Neutral pole switching greatly shortens the installation, debugging and testing time: Neutral pole switching reduces the installation, debugging and testing time and improves the efficiency and convenience of installation and debugging.

● 35mm DIN rail mounting: Designed to be easily and securely mounted on standard 35mm DIN rail for easy installation and ensuring stability.

● Installation flexibility, optional line connection from the top or bottom: Provides line connection flexibility, and can be easily installed from the top or bottom according to specific installation requirements.

● Compatible with multiple types of combination head screwdrivers: Compatible with multiple types of combination head screwdrivers, simplifying the installation and maintenance process.

● Meet ESV's additional testing and verification requirements for RCBO: Comply with the additional testing and verification requirements set by ESV to ensure compliance with industry standards and regulations.

● Comply with IEC 61009-1, EN61009-1: Comply with the standards specified by IEC 61009-1 and EN61009-1 to ensure that RCBO complies with international safety and performance standards.

Technical Data

● Standards: IEC 61009-1, EN61009-1: Comply with international standards outlined by IEC 61009-1 and EN61009-1 to ensure compliance with industry-recognized safety and performance requirements.

● Type: Electromagnetic type: Using electromagnetic type, it operates reliably and efficiently, effectively preventing electrical failures and overloads.

● Type (detected leakage waveform): Type A or Type AC available: Offers a choice between Type A and Type AC configurations, providing versatility for different applications and electrical systems.

● Number of poles: 2 poles, 1P+N: 2 poles and 1P+N configurations are provided to meet various installation and system requirements.

● Rated current: 6A, 10A, 16A, 20A, 25A, 32A, 40A 50A, 63A: Provides a variety of rated currents to ensure compatibility with various electrical applications and systems.

● Rated working voltage: 110V, 230V, 240V~ (1P+N): Designed to work at rated working voltage 110V, 230V, 240V, suitable for a variety of electrical systems.

● Rated sensitivity I△n: 30mA, 100mA, 300mA: Provides adjustable trip sensitivity, which can be customized according to specific needs to ensure accurate fault detection.

● Rated breaking capacity: 10kA: Provides a high breaking capacity of 10kA, effectively breaking fault current and minimizing potential damage to the electrical system.

● Insulation voltage: 500V: Provides 500V insulation voltage to ensure electrical safety and prevent potential dangers.

● Rated frequency: 50/60Hz: Working at the rated frequency of 50/60Hz, it is suitable for use in various electrical systems and environments.

● Rated impulse withstand voltage (1.2/50): 6kV: It can withstand the rated impulse withstand voltage of 6kV, ensuring the ability to withstand electrical pulses and surges.

● Pollution level: 2: Designed to withstand level 2 pollution, ensuring reliable performance in moderately polluted environments.

● Thermal magnetic release characteristics: B curve, C curve, D curve: Provide thermal magnetic release characteristics selection, including B curve, C curve, D curve, to meet specific application requirements and ensure accurate tripping characteristics.

● Mechanical life: 10,000 times: Provides 10,000 times of mechanical life to ensure durability and long-term reliability.

● Electrical life: 2000 times: Electrical life reaches 2000 times, ensuring long-term stable and reliable performance.

● Protection level: IP20: Provides IP20 protection level to prevent solid objects from entering and ensure safe operation in various environments.

●Ambient temperature (daily average ≤35℃): -5℃~+40℃: The working environment temperature range is -5℃~+40℃, suitable for use in a variety of environmental conditions.

● Contact position indicator: green = closed, red = open: With contact position indicator, green means closed, red means open, providing intuitive status indication, which is more convenient.

● Terminal connection type: cable/U-shaped busbar/pin busbar: Provides various terminal connection types such as cable, U-shaped busbar, pin busbar, etc., with flexible installation and connection.

● Installation: Installation on DIN rail EN 60715 (35mm) via quick clamp device: Designed to be easily and securely installed on standard 35mm DIN rail using quick clamp device, which facilitates installation and ensures stability.

● Recommended torque: 2.5Nm: It is recommended to use 2.5Nm torque to ensure safe and reliable terminal connection and correct installation and operation.

● Connection method: Top or bottom connection: Provides the flexibility of top or bottom connection, providing convenience and adaptability to various installation requirements.

	Standard	IEC61009-1 , EN61009-1
Electrical features	Rated current In (A)	6, 10, 16, 20, 25, 32, 40,50,63
	Type	Electromagnetic
	Type (wave form of the earth leakage sensed)	A or AC are available
	Poles	2 Pole
	Rated voltage Ue(V)	230/240
	Rated sensitivity I△n	30mA,100mA,300mA are available
	Insulation voltage Ui (V)	500
	Rated frequency	50/60Hz
	Rated breaking capacity	10kA
	Rated impulse withstand voltage(1.2/50) Uimp (V)	6000
	Break time under I△n (s)	≤0.1
	Pollution degree	2
	Thermo-magnetic release characteristic	B, C
Mechanical features	Electrical life	2, 000
	Mechanical life	2, 000
	Contact position indicator	Yes
	Protection degree	IP20
	Reference temperature for setting of thermal element(℃)	30
	Ambient temperature (with daily average ≤35℃)	-5...+40
	Storage temperation (℃)	-25...+70
Installation	Terminal connection type	Cable/U-type busbar/Pin-type busbar
	Terminal size top/bottom for cable	25mm2 / 18-3 AWG
	Terminal size top/bottom for Busbar	10mm2 / 18-8 AWG
	Tightening torque	2.5 N*m / 22 In-Ibs.
	Mounting	On DIN rail EN 60715 (35mm) by means of fast clip device
	Connection	From top or bottom

2-Pole-RCBO-With-Switched-Live-and-Neutral-6kA-JCR2-63-3io7

Does the RCD need to power the car charger?

Yes, per regulation 722.531.3, an RCD (30mA maximum) is required to power the onboard charger, and the RCD should disconnect all live conductors, including neutral. Therefore, to comply with regulations, unipolar RCBOs should not be used in this application.

Some car charger manufacturers quote RDC-DD, what is this?

RDC-DD stands for "Residual DC Current - Disconnecting Device". It is a specialized device, often integrated into car charging equipment, used to monitor and, if necessary, disconnect if any DC problems arise on the AC side of the unit. This is crucial as it affects the operation of the RCD and ensures additional safety measures for the car's charging system.

If the car charger does not have RDC-DD, what type of RCD is needed?If there is no RDC-DD in the car charger, a Type B RCD is needed to power the car charger. Type B RCDs are able to detect DC faults, ensure continued operation and disconnect when necessary, providing the necessary protection for the vehicle charging system.

If the car charger has an RCD-DD that can detect and disconnect any DC problem above 6mA, what type of RCD should be used?

In this case, a Type A RCD can be used as it can operate efficiently at current levels up to 6mA DC. However, it is worth noting that above 6mA, Type A devices may be affected and may go blind and stop functioning. Despite this, Type A RCDs are widely used and cost-effective, making them the first choice. It is worth mentioning that most car charger manufacturers have now added 6mA RDC-DD to their products to further support the use of Type A RCDs.

RCD series:

In some cases, individuals may choose to have an on-board charger supplied from an existing installation, possibly installed as a backup from a consumer unit. If there is not enough space for the new Type A RCD, consider installing it close to the car charger.

Although Type A RCDs are not affected by DC currents up to 6mA, it is important to consider the time frame over which the RCD was initially installed in consumer equipment. If it was installed recently, it may be an AC type RCD. In this case, the RCD may also be powering other circuits in the house, which may be affected by any direct current from the car or may cause blindness. This can result in a lack of residual current protection for these other circuits, leading to potentially serious consequences. Therefore, careful consideration and evaluation of existing RCDs and their compatibility with on-board charger installations is critical to ensuring the overall safety and functionality of the electrical system.